Levitation Melting Furnace with induction and Vacuum System (Call for Pricing)

The Levitation Melting Furnace with induction and vacuum system is an advanced, cutting-edge system designed for the ultra-clean melting and refining of high-purity metals and specialty alloys. By leveraging electromagnetic suspension technology , this furnace eliminates crucible contamination, ensuring superior material purity and exceptional metallurgical quality.

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SKU: LMF Category:

Description

Call for Pricing
 
 
Levitation Melting Furnace with Induction and Vacuum System
The Ultimate Solution for High-Purity Metal Processing Precision. Purity. Performance.
 
 

The Levitation Melting Furnace with induction and vacuum system is an advanced, cutting-edge system designed for the ultra-clean melting and refining of high-purity metals and specialty alloys. By leveraging electromagnetic suspension technology, this furnace eliminates crucible contamination, ensuring superior material purity and exceptional metallurgical quality.

 

Innovative Electromagnetic Suspension Technology

Unlike traditional induction melting, our system places a segmented water-cooled copper crucible in a high-intensity alternating magnetic field. Induced eddy currents rapidly heat and melt the metal, while electromagnetic forces keep the molten metal suspended, preventing contact with the crucible walls. This non-contact melting method guarantees unmatched material cleanliness and purity, making it ideal for high-end applications.

 

Unparalleled Metallurgical Control

After refining, the molten alloy is precisely poured into ingot molds via controlled crucible rotation, producing dense, homogeneous alloy ingots with optimized microstructures. This process enhances material properties, ensuring superior mechanical strength, thermal stability, and consistency.

 

 

 

 

Versatile Applications Across High-Tech Industries

Engineered for active metals and high-performance materials, this furnace is the perfect solution for melting and precision casting of titanium, zirconium, iron, titanium-magnesium alloys. It is an indispensable tool for industries demanding extreme purity and precision, including:
High-Purity Metal Production – Achieve ultra-clean metal refining for advanced applications.
Semiconductor Single Crystal Manufacturing – Essential for the fabrication of high-performance electronic components.
High-Melting-Point Alloys – Perfect for medical, and industrial superalloys.
3D Printing & Additive Manufacturing – Ensures superior-quality metal powders and components.

 

Why Choose Our Levitation Melting Furnace with induction and vacuum system?

  • Crucible-Free Melting – Eliminates contamination for unparalleled material purity.
  • Advanced Electromagnetic Control – Enhances homogeneity and optimizes alloy structure.
  • High Vacuum & Controlled – Minimizes oxidation and unwanted impurities.
  • Superior Process Efficiency – Reduces waste and improves production yield.

 

With state-of-the-art engineering and unmatched precision, our Levitation Melting Furnace with induction and vacuum system redefines the standards of metal refining and casting. Whether for semiconductor, biomedical, or advanced manufacturing, this is the ultimate tool for achieving next-level material performance.

 

 

 

 

 

 

 

 

 

Specifications

Model

LMF-5KG

LMF-10KG

Maximum Melting Weight (Based on Molten Iron)

5KG

10KG

Maximum Heating Temperature

3000℃

Suspension Power Supply

Maximum Input Power

240KW (for melting titanium alloy) Power requirements vary for different materials

300KW (for melting titanium alloy) Power requirements vary for different materials

Power Supply Type

IGBT Suspension Dedicated Power Supply

Oscillation Frequency

15-30KHZ (Automatic Frequency Tracking)

Cooling Water Requirements

Power Supply ≥0.2MPa, Crucible ≥0.5MPa

Induction Coil

Special Coil for Suspension Furnace

Input Voltage

Three-phase 460V 50 HZ

Melting Rate

10~15 min

Crucible

Special Water-Cooled Copper Crucible for Suspension Furnace Dia 90X150mm

Special Water-Cooled Copper Crucible for Suspension Furnace Dia 120X150mm

Vacuum Chamber

Chamber Vacuum Degree (Cold State)

< 5X10⁻³Pa

Internal Chamber Dimensions

Dia 750X800mm

Thermocouple Protection & Display

Yes

Overtemperature Protection

Overcurrent Protection

Undervoltage Protection (Water Pressure)

Temperature Detection Method (Optional)

Infrared Thermometer

Crucible Tilting Rotation Angle

Adjustable to Any Angle

Water-Cooled Crucible Connection in Vacuum Chamber

Observation Window Size

Dia 90mm

 

Vacuum Unit for both 5KG & 10KG

Parameter

Specification 

Unit Input Voltage

220V

Power

1800W

Corrugated Pipe

KF40X1000

Vacuum Baffle Valve

KF40

 

Diffusion Pump TK-200 for both 5KG & 10KG

Voltage

Ultimate Vacuum Degree (when no leakage)

10⁻⁵ Pa

Inlet Interface

DN200

Outlet Interface

DN40

Oil Injection Volume

0.55L

Pumping Speed (N₂)

2000L/S

 

 

Foreline Vacuum Pump

10KG (VDR-90)

4.5KW

2KW

460V

Speed

1450rpm

Inlet Diameter

Foreline Pumping Speed

24L/S

 


Composite Vacuum Gauge for both 5KG & 10KG

ZDF

Power Supply

220V 55W

Control Accuracy

±1%

Measurement Range

10⁻⁵ - 10⁵ Pa



Molecular Pump Specification only for the 10KG Unit 

Molecular Pump Model

FF200/1300

Molecular Pump Inlet Flange

Pumping Speed (for Air) (L/S)

1300

Ultimate Pressure (Pa)

6×10⁻⁷

Cooling Method

Water Cooling

Cooling Water Pressure (MPa)

0.1-0.2

Cooling Water Temperature

<25℃

Ambient Temperature

0~40℃

Recommended Starting Pressure

<100Pa

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