Ai 6″ Glass Turnkey Thin Film Distillation System ETL

$160,043.08

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

Product total
Options total
Grand total
SKU: TG-6 Category: Brand:

Description

 

 

PRICING INCLUDES ON-SITE INSTALLATION WITHIN CONTIGUOUS US.

 

Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers (or blades) and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low-placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures a high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance
  • A transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Agilent diffusion pump with oil level indicator
  • PolyScience immersion cooler down to -80°C (no dry ice needed)
  • Installation included in the price within contiguous 48 US states
  • Cold Traps are only suitable for use with dry ice or a cold finger chiller such as an IP-80 or TC100/TC100E. Always wear proper PPE when handling dry ice.
  • ETL tested to UL and CSA standards

 

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer’s recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

 

 

SPECIFICATIONS

 

 Model
 TG-6
 Throughput 2L to 5L per hour (base on processes and material fed)
 Main Evaporator



 Evaporating area: approximately 2,500 cm^2
 Material: borosilicate glass
 Glass jacket volume: approx. 3L
 Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser




 Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
 Style: coil
 Glass jacket volume: approx. 1.5L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System



 Style: roller or blade
 Roller/blade material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap

Material: borosilicate glass with polyethylene lid
Depth: 17"
Quantity: one
Receiving flask volume: 1L
Immersion cooler: Huber -100°C TC100

 Feeding System

 Gear pump x 1
    Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
    Recommended circulating thermal fluid temperature: 80°C to 120°C
 
Flask: glass, 10L, jacketed, refillable during operation, with lid
 Flask jacket volume: approx. 4L
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature
 Construction: jacketed, heated, insulated stainless steel tubing

 Distillate Discharge

 Receiving flask volume: 10L, glass
 Drain passage: non-heated
 Sealing gasket: Viton

 Residue Discharge

 Receiving flask volume: 10L, glass
 Drain passage: heated and insulated
 Heating: heated tape with insulation
 Heating controller: Omron
 Sealing gasket: Viton
 Recommended circulating thermal fluid temperature: 80°C to 120°C

 Vacuum System

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)

 Sealing gasket

 All food-grade Viton

 Electrical Control Cabinet

 Wiper motor controller x 1
 Gear pump controller x 1
 Feeding tubing heater controller x 1
 Residue discharge heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1
 Main Mounting Frame Heavy-duty stainless steel, mounted on four swivel casters with leveling feet
 Main Power
 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Unit dimensions, weight
86x25x78", 1150lbs 
 Shipping dimensions, weight
1 Crate: 97x31x81", 1197 lbs
1 Pallet: 40x48x42", 450 lbs
 Compliance ETL tested to UL and CSA standards
Standard Packages

COMPONENT LIST

Component description

Quantity

Part image

CHILLER/HEATER
Huber KISS 205B 200C 5L 14L/min, 2kW heater, 230V 60Hz
Huber CC-308B Pilot ONE 300C 8.5L 25L/min, 3kW heater, 230V 60Hz
208-230V 50/60Hz Minichiller 600-H -20C To 100C Chiller/Heater OLED Display

3 pcs
TC100e1 pc
VACUUM PUMP
Welch CRVPro 30 22 CFM 0.3 micron, 230V 60Hz, with 1417F exhaust filter
1 set
Agilent PCG-750 Pirani Capacitance diaphragm high vacuum gauge with power
1 pc
Agilent AX-65 air-cooled diffusion pump with 250W heater, 230V 60Hz1 pc
Diffusion pump oil 40cc1 pc
Stainless steel manifold with two on/off valves for vacuum pump and diffusion pump and 2x KF16 clamps and centering rings1 pc
TG-6 glass Thin Film evaporator body with 1 cold trap & 1 gear pump1 set
DURATHERM S -66C to 366C thermo transfer fluid 5-gallon (18.9L)
2 pcs
Antifreeze 1-gallon (3.78L)
3 pcs
1L cold trap collection flask, glass
4 pcs
10L receiving flask, glass with 2x cork rings6 pcs
Viton sealing gasket2 sets
Needle Valve1 pc
8x8 Scissor Jack2 pcs
KF25 bellow, clamps, adapter, tubing
1 set
2x 10L Receiving Flask Clamps
1x Cold Trap Flask Clamps
3 pcs
User's manual1 pc

Client Success Stories

Our Customers Know The Difference.

Our clients look to us to provide reliable and efficient solutions.

★★★★★

SafeLeaf has always been great at sourcing our unique needs, Sean and the team are awesome.

Brent
Brent
Operations Manager
★★★★★

The team at Safe Leaf is very knowledgeable and helpful. I can't recommend them enough if you're in this space and need someone you can trust to help you solve whatever your problem is.

Lincoln Johnson
Lincoln
CEO/CTO — BC Extraction Facilty
★★★★★

Safe Leaf came through for us in the design and build of our extraction facility. I couldn't have asked for a better quality service or source of knowledge and insight.

Mike Hodgson
Mike H
Extraction Facility Operator
Common Questions

Frequently
Asked.

SafeLeaf.ca carries a broad range of extraction and post-processing equipment including closed-loop hydrocarbon systems, CO₂ extractors, ethanol processors, rotary evaporators, falling film evaporators, wiped film distillation units, freeze dryers, vacuum ovens, and ancillary equipment. Browse the full catalogue or contact us for specific requirements.
Our primary market is Canadian processors. Some equipment can be sourced or referred for US-based operations, but regulatory and shipping considerations apply. Contact us to discuss your specific situation.
Yes. SafeLeaf.ca supports projects well beyond equipment sales, including planning, technical consulting, installation support, commissioning guidance, and broader turnkey implementation strategy.
Yes. Financing and leasing options may be available through partner channels, depending on the equipment package, customer profile, and project scope. This can make turnkey deployment much more accessible.
The best first step is a consultation. From there, SafeLeaf.ca can help define your extraction goals, recommend an appropriate workflow, identify compliance considerations, and shape a phased implementation plan.