Glass Reactor Ai 100L Jacket w/ Explosion-Proof Motor/Controller 220V

$29,213.88

What does Explosion Proof mean? The term explosion proof describes electrical and non-electrical fixtures that can prevent explosions from occurring. An electrical product that is marked explosion proof means that this product has an apparatus enclosed in a case that is capable of withstanding an explosion of a specific gas or vapor that may occur within it.

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SKU: R100ex Category: Brand:

Description

 

What does Explosion Proof mean?

The term explosion proof describes electrical and non-electrical fixtures that can prevent explosions from occurring. An electrical product that is marked explosion proof means that this product has an apparatus enclosed in a case that is capable of withstanding an explosion of a specific gas or vapor that may occur within it. It also has the capability of preventing the ignition of a specified gas or vapor surrounding the enclosure by sparks, flashes, or explosion of the gas or vapor within, and that it operates at such an external temperature that a surrounding flammable atmosphere will not be ignited.

To meet the criteria for the explosion proof rating, an enclosure must be able to contain any explosion originating within its housing and prevent sparks from within its housing from igniting vapors, gases, dust, or fibers in the air surrounding it. Therefore, explosion proof, when referring to electrical enclosures, does not mean that it is able to withstand an exterior explosion. Instead, it is the enclosures ability to prevent an internal spark or explosion from causing a much larger blast.


Ai jacketed reactors with Explosion-Proof motor, controller and power management

Ai R100ex series jacketed glass reactors are designed for synthetic reaction of different types of materials in a controlled temperature and vacuum environment. Each reactor features adjustable stirring speeds and a constant pressure feeding funnel that allows you to add material to the vessel at a uniform and controlled speed. The built-in condenser makes it possible to recover some materials, also at a controlled rate of speed.

Features

  • PSI peer reviewed to be used in a C1D1 environment.
  • Includes a thermo insulation jacket with open/close viewing window and top/bottom adjustable drawstrings, specially designed and made for Ai glass jacketed reactors. These jackets will extend chiller life, allow you to go down to a lower temperature, and also cut your utility bill.
  • Solvent-resistant PTFE on all sealing components ensures long time durability and operation.
  • Adjustable stirring rate provides great torque or high speed.
  • Patented PTFE stirring rod bearing for reliable and quiet operation.
  • Optional multi-layer stirring blades for optimal reaction results.
  • Large condenser cooling surface for exceptional condensation performance.
  • Rugged stainless steel reinforced PTFE stirrer with anchored agitator, suitable for a wide range of viscous materials.
  • Easily visual operation with digital speed and temperature displays.
  • Heavy duty stainless steel supporting framework with lockable casters for mobility and stability. (whole support and glass vessel shipped pre-assembled)

Your safety is important to us! Please use caution when operating. Users of glass reaction equipment must take all necessary precautions to avoid contact with rotating parts, particularly entanglement of loose clothing, hair, necklaces, or other jewelry. Under these circumstances, the winding action of the rotating parts can draw the user(s) into the apparatus, resulting in breakage of glassware, burns, and/or chemical exposure. Extra caution must also be taken when operating with air-reactive materials, especially under vacuum. A leak can draw air into the apparatus and cause a violent reaction to occur.


FAQ for Glass Reactor Series

  1. When do you recommend using the different impeller types that you have listed on the website?
    The two different impeller types that we have is the pitched blade and the anchor agitator. It is recommended to use the pitched impeller for low viscosity solutions such as aqueous solutions and organic solvents. The anchor impeller is best used for higher viscosity applications such as thick oils, resins, and polymers.
  2. How do I clean my reactor?
    The most effective and efficient way to clean your reactor would be by using the clean in place kit shown below paired with a pump capable of achieving between 10-20 psi.
  3. What is the best way to fill the reactor?
    The best way to fill the reactor is to pull vacuum on the reactor from the condenser, and use either the stopcock on the lid or other fitting connected to a hose to pull the suck fluid into the reactor. As long as the other end of the tube is submerged in liquid and the pressure inside of the reactor is less than atmospheric pressure, fluid will enter the reactor.

  4. What are the materials of construction for the reactor’s wetted parts?
    3 borosilicate glass and PTFE
  5. How long is the warranty period and what does it cover?
    The length of the warranty is one year, and it covers manufacturing defects,
  6. What accessories come with the reactor?
    The reactor will come with everything listed on the standard package for the unit that will be purchased. If purchasing an entire turnkey, please see the turnkey’s standard package. The standard package can be found on the web listing at Across International’s website under the standard package tab.
  7. Where can I find technical information about the Across International reactor?
    Technical information can be found on the Across International website under the specifications tab. If further technical information is needed, please reach out to the sales team via email or phone at Across International: [email protected] or 888-980899.
  8. What are the lid port sizes for my glass reactor?
    The lid port sizes will vary depending on reactor type. Any port not labelled on the drawing is specific to Across International, take note that the QC-35 is also specific to Across International but clamps and adapters can be bought from Across International as needed for all lid adapters.

    Lid for 10-50L reactor:

    Lid for 100L-200L reactor:

  9. Will these sizes fit standard American ground glass joints? If so which ones will fit?
    Please see the table below for a detailed description of which Across International glass reactor joints will fit the standard American ground glass joints:

Across International Joints Conical Joints

Compatible American Standard Conical Joints

40/38

40/50

34/35

34/45

24/29

24/40

14/23

14/35

Specifications

Specifications

ModelR100ex
Electrical requirements
220V 50/60Hz single phase

Explosion-proof parts
(Made in USA)

* Explosion-proof motor: 1 HP, 750 watts
* Explosion-proof controller and enclosure
* Explosion-proof power connection and cable management
PSI peer reviewed, for use with Ethanol, Pentane, Hexane, Heptane,
Isopropyl Alcohol/Acetone, and Methanol

Volume

Main vessel: 100 liters (26 gallons)
Fluid jacket: 30 liters (8 gallons)
MaterialVessel, condenser, feeding funnel and receiving flask: borosilicate glass 3.3
Agitator: 304 stainless steel with PTFE coating
Sealing gaskets: PTFE
Glass vessel temperature range-80C to +200C (-112F to +400F)
Vacuum & pressure
Ultimate vacuum level: 20 torr
Display: mechanical vacuum gauge
Maximum fluid jacket pressure: 4.4 psi or 0.03 MPa
Weight and dimensionsUnit: 28 x 42 x 95" (fully setup)
Drain port ground clearance: 13.5"
Shipping: 26 x 88 x 45", 460s
ComplianceETL listed to UL and CSA standards (optional), CE (optional)
WarrantyOne year
Standard Packages

Standard package

 

 Part description

 Quantity

Part image

 Jacketed glass vessel (Single or Dual), lid (7 Ports), clamps, and heavy-duty stainless steel stand with casters (shipped pre-assembled)
1 set
 Glass vessel insulation jacket with openable viewing window (only for SINGLE JACKET REACTOR)1 pc
 Rubber bumper (pre-assembled)1 pc
 Lid gaskets (pre-assembled)1 set
 Upper and lower clamp set (preassembled)1 set

 Vertical condenser with dual cooling coils, 2 chilling fluid ports, and 1 vacuum port, glass

1 pc
 Glass condenser dispenser with drain port and PTFE open/close valve
1 set
 Glass feeding funnel with PTFE open/close valve
1 set
 Glass receiving flask with PTFE open/close valve1 set
 Glass bottom drain port with PTFE open/close valve
1 set
 Glass vacuum valve(R-GVV34 x 2, R-GVV40 x 1, R-GVV24 x 3)
6 pcs
 Explosion-proof controller
1 pc
 Explosion-proof stirring motor and motor support
1 set 
 Mechanical vacuum gauge with two 3/8" hose barb ports
1 pc
 Explosion-proof temperature probe with PTFE seal
1 pc
 PTFE stirring blades (3 blades), stainless steel rod with PTFE liner
1 pc

 Insulated hose with drain port & open/close valve x 2
 3/8" Stainless steel hose barb adapters x 2 

4 pcs
 
 PTFE sealing tape1 pc 
 PTFE stirring rod positioner/bearing kit
1 set
 Condenser dispenser connection kit1 set
 Large opening material feeding port kit1 set
 Bottom drain port sealing flange 1 set
 Rubber-wrapped condenser dispenser support and condenser bracket5 pcs
 Chilling fluid connector x 2, vacuum connector x 1, Gaskets
3 sets
 Allen key (x 3) and backup inner hex set screws (6) and bolts (2)1 set
 Hose Clamps5 pcs
 SST ball joint clamp1 pc
 Feeding funnel clamp1 pc
 Frame Parts20 pcs
 Zip ties15 pcs
 Motor guard cup1 pc
Motor Shaft Universal Joint1 pc
 Explosion-proof quick installation guide1 pc
 User's manual1 pc

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